Custom Flooring Products - Overview

Customized Concrete Tiles

Exposed Aggregate Quartzcrete - Tile

UHPC/GFRC Speciality Custom Tiles

GFRC Concrete Tiles Ultra High performance concrete tiles floor tiles custom made tiles

Customized Polymerized Concrete Tiles

UHPC/GFRC Speciality Custom Tiles

Exposed Aggregate Quartzcrete - Tile

UHPC/GFRC Speciality Custom Tiles

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Customized Tiles made from New Age High Performance Concrete

Exposed Aggregate Quartzcrete - Tile

quartzcrete exposed aggregate terrazzo mosaic tiles concrete floor glass aggregate quartz aggregate

Exposed Quartz and Glass Aggregate 'Quartzcrete' tiles and slabs

Customized Flooring Products

Customized Concrete Tiles

Sizes, finishes and colours customizable, usually upto sizes of 600X600. Please discuss your specific requirements with us and we can advise you on the optimum size for your application. Suitable for interior as well as exterior application

20-25 mm thick tiles to be laid on 1:4 cement:sand mortar

Tiles to be laid with a minimum spacer of 3mm

Customized GFRC/UHPC Tiles

Sizes, finishes and colours customizable, usually upto sizes of 1200X1200 . Please discuss your specific requirements with us, and we can advise you on the optimum size for your application. Suitable for interior as well as exterior application

20-25 mm thick tiles to be laid on 1:4 cement:sand mortar

Tiles to be laid with a minimum spacer of 3mm

Quartzcrete Tiles & Slabs

High quality polymerized, glass fiber reinforced slabs with quartz & glass aggregates

Standard sizes are 1200X1200, 600X1200 and 450X450

Colours, aggregate sizes and aggregate size proportions can be customized, within reason

25 mm thick slabs, to be laid on 1:4 cement:sand polymer modified mortar

Tiles/slabs can be laid with butt joints and then ground and polished after laying.

Laying Instructions

Concrete Tiles & GFRC/UHPC Tiles

Ensure a proper level substrate concrete floor. If there are undulations level it out with a 1:1.5:3 screed
Coat the concrete floor with a suitable bonding agent to ensure proper bonding of floor to mortar
Mix a 1:4 cement:sand mortar and level it out to a thickness not more than 25 mm. Add a suitable polymer modifier for better strength and bonding
Mix a neat cement and polymer slurry to pour over the top of the mortar bed. Make trowel marks in the mortar
Press down the tile and tap it with cloth covered mallet handle to ensure proper levels and no air bubbles below the tile. The tile must be perfectly supported by the mortar
Use a minimum of 3mm spacer between tiles
Wipe the surface of the tiles immediately to ensure that no slurry is sticking to the surface of the tiles
No human traffic on the tile for minimum of 48 hours
After tiles are laid, please ensure that they are protected by suitable Plaster of Paris. Plastic sheet should be laid on the tiles before mixing and pouring the PoP. Ensure that the tile laying is the last activity for an interior project. All activities including plastering, civil, electrical, plumbing, painting to be completed before tile laying. Only touch up coat of paint to be done after laying.

QuartzCrete Laying

Concrete Tiles & GFRC/UHPC Tiles

Ensure a proper level substrate concrete floor. If there are undulations level it out with a 1:1.5:3 screed
Coat the concrete floor with a suitable bonding agent to ensure proper bonding of floor to mortar
Mix a 1:4 cement:sand mortar and level it out to a thickness not more than 25 mm. Add a suitable polymer modifier for better strength and bonding
Mix a neat cement and polymer slurry to pour over the top of the mortar bed. Make trowel marks in the mortar
Press down the tile and tap it with cloth covered mallet handle to ensure proper levels and no air bubbles below the tile. The tile must be perfectly supported by the mortar
Tiles/Slabs can be laid either with butt joint or with spacer
Wipe the surface of the tiles immediately to ensure that no slurry is sticking to the surface of the tiles
No human traffic on the tile for minimum of 48 hours
Ensure that the tile laying is the last activity for an interior project. All activities including plastering, civil, electrical, plumbing, painting to be completed before tile laying. Only touch up coat of paint to be done after laying.

Quartzcrete Polishing

Concrete Tiles & GFRC/UHPC Tiles

Quartzcrete Polishing

Day 1: Use a suitable grinding wheel, we suggest either a metal 50/60 or a stone-metal bonded abrasive Number 1 to grind to achieve level
Resin bonded abrasive wheel No. 50/60
Resin Bonded abrasive 100
First Stage Densification with Lithium Silicate densifier. Leave it on the surface for 2 hours before proceeding.
Resin Bonded abrasive wheel 200
First stage polymerized surface grout. Let the grout set overnight. Please get in touch with us to supply you with the necessary grouting chemicals
Day 2: Remove the grout with the Resin bonded wheel 400
Resin Bonded wheel 800
Second stage of Densification. Apply Lithoum Densifier. Leave it on the surface for 2 hours
Resin Bonded wheel 1500
Resin Bonded wheel 3000
Resin Bonded wheel 5000/7000 (optional for extra gloss)
Resin Bonded wheel 12000 (optional for extra gloss)
Finish with a buffing of suitable penetrative sealer

Technical Information

Customized Concrete Tiles

Depending on the requirement the Flexural Strength between 4- 5 N/mm2 - in accordance with strength requirements of IS 1237

Water absorption and surface wear characteristics conforming to IS 1237

UHPC/GFRC Custom Tiles

Depending on the requirement, the flexural strength varies between 9-12 N/mm2

Water absorption and surface wear characteristics conforming to IS 1237

Exposed Aggregate Quartzcrete

Depending on the span the Flexural Strength varies between 4-6 N/mm2 for short span and 6-8 N/mm2 for longspan tiles & slabs

Water absorption and surface wear characteristics conforming to IS 1237

Abrasion characteristics of top surface : Mohs hardness of 8, which is equivalent or better than granite, and far superior to Marble, Vitrified Tiles, Limestone, Kota stone

Repolishable surface - can be repolished after 15 years

Additional Product Information

All our products are subject to tolerances in size, thickness, flatness, straightness, colour and appearance applicable to precast concrete products

There will be natural colour variation, inherent to the nature of cement and concrete products

There may be variation in size, colour and distribution of aggregates in exposed aggregate quartzcrete